Printing & Labelling, Thermal Printing, Barcode Printing, Mobile Printing

A label printer is a computer printer that prints on self-adhesive label material and/or card-stock (tags). A label printer with built-in keyboard and display for stand-alone use (not connected to a separate computer) is often called a label maker. Label printers are different from ordinary printers because they need to have special feed mechanisms to handle rolled stock, or tear sheet (fanfold) stock. Label printers have a wide variety of applications, including supply chain management, retail price marking, packaging labels, blood and laboratory specimen marking, and fixed assets management. Label printers use a wide range of label materials, including paper and synthetic polymer ("plastic") materials. Several types of print mechanisms are also used, including laser and impact, but thermal printer mechanisms are probably the most common.

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IDTechEx explores 3D electronics and additive electronics in the automotive industry

1 IDTechEx explores 3D electronics and additive electronics in the automotive industry

With 3D electronics, bulky PCBs can be replaced, resulting in sleek and integrated designs. The automotive industry is one of the largest sectors benefiting from this technology, as electronics can be printed in a thin layer onto surfaces or integrated within components, which can be particularly useful for human-machine interfaces (HMIs).

Canon offers printers the power to transform their businesses at drupa 2024

2 Canon offers printers the power to transform their businesses at drupa 2024

At drupa 2024 (Messe Düsseldorf, 28 May – 7 June 2024, Hall 8a), Canon is showcasing its full capabilities as a leading provider of end-to-end digital production print solutions and services. Under the banner of ‘The Power to Move’, Canon is demonstrating how, in collaboration with partners, it works closely with customers to deliver the transformative technologies...

IDTechEx explores printed electronics in electrified and autonomous mobility

3 IDTechEx explores printed electronics in electrified and autonomous mobility

By Dr Jack Howley, Technology Analyst at IDTechEx.

Electrification, autonomy and vehicle ownership saturation are causing a technological revolution in the automotive sector.

The world at the shelf-edge

4 The world at the shelf-edge

Giving customers choice is about giving them help to find the right product or group of products.  Peter Ward, UK County Manager at Pricer, explains how to help customers but at the same time grow basket sizes and value.

Seat occupancy sensors and gaming – IDTechEx explores printed and flexible sensors

5 Seat occupancy sensors and gaming – IDTechEx explores printed and flexible sensors

Sensors act as a middle ground between the physical and digital. They measure all sorts of variables from touch, temperature, and heart rate across many different sectors, which IDTechEx’s report “Printed and Flexible Sensors 2024-2034: Technologies, Players, Markets” explores in detail.

Hobbyist astime or industrial evolution? IDTechEx explores the maturing 3D printing industry

6 Hobbyist astime or industrial evolution? IDTechEx explores the maturing 3D printing industry

After years of hype, the 3D printing industry has moved onto a more critical examination of the value-add that effective additive manufacturing adoption brings to businesses and supply chains. In a recent episode on 3D printing, the technology innovation podcast ‘Tomorrow’s Tech by IDTechEx’ explored the history and benefits of this versatile technology...

Brother UK analysis finds five-figure saving for business that switch to MPS

7 Brother UK analysis finds five-figure saving for business that switch to MPS

Switching to managed print services (MPS) could represent a five-figure saving over three years, when compared with traditional printer ownership, according to new analysis from Brother UK.

Problems of correct labelling and shipment of "live animals" cargo and specifics of work with this cargo

8 Problems of correct labelling and shipment of "live animals" cargo and specifics of work with this cargo

By Natalia Spitsyna, International animal transport specialist.

Among all cargoes that are transported by air, there is a special category of cargoes that causes a lot of questions during registration, and also puts airlines and their employees in a state of shock. This category of special cargo is "live animals".

Precise and fast labelling with new AP380e label applicator

9 Precise and fast labelling with new AP380e label applicator

Having a label applied accurately, precisely and wrinkle-free is important as it elevates the product presentation, a critical factor in driving sales.

Domino Printing Sciences: Driving the global migration to 2D barcodes with GS1

10 Domino Printing Sciences: Driving the global migration to 2D barcodes with GS1

Domino Printing Sciences (Domino) is supporting the industry’s transition to 2D barcodes as an innovation sponsor of the GS1 Global Forum 2024.The largest annual GS1 event, which takes place from 19th–22nd February in Brussels and virtually, brings together GS1 member organisations from across the globe to collaborate....

Printing & Labelling

Global enterprises are looking for ways to reduce costs and improve efficiency and accuracy in their supply chains. To remain competitive, distribution centres, manufacturers, and logistics providers must change the way they label and track goods. Success depends on maximizing efficiency throughout all supply chain operations—front to back. Exploiting mobile labelling technology is fundamental to achieving optimal efficiency.

Wireless bar code and radio frequency identification (RFID) label printing is widely recognised by major retailers globally as an essential technology for enhancing store operations. The ability to print real-time information in the aisle, on demand, saves time, effort, and money—creating competitive advantages.

Mobile printing gives users the flexibility to print materials on demand wherever they may be. Seamless mobility can drive new business processes that improve worker productivity, labelling accuracy, and responsiveness to customer needs.

RFID smart label

RFID Smart label printer/encoders use media that has an RFID inlay (chip and antenna combination) embedded within the label material. An RFID encoder inside the printer writes data to the tag by radio frequency transmission. The transmission is focused for the specific location of the tag within the label. Bar codes, text, and graphics are printed as usual. Printable RFID tags contain a low-power integrated  circuit (IC) attached to an antenna and are enclosed  with protective material (label media) as determined  by the application. On-board memory within the IC stores data. The IC then transmits/receives information through the antenna to an external reader, called an interrogator. High frequency (HF) tags use antennas made of a small coil of wires, while ultrahigh frequency (UHF) tags contain dipole antennas with a matching wire loop.

Bar code symbols may be produced in a variety of ways: by direct marking, as with laser etching or with ink jet printing; or, more commonly by imaging or printing the bar code symbol onto a separate label. Precision of bar code printing is critical to the overall success of a bar-coding solution.

On-site Printing

On-site printing generally takes place at or near the point of use. The data encoded is usually variable, entered by an operator through a keyboard or downloaded from the host computer. On-site printing most often involves purchasing label-design software as well as printer hardware. Bar code printers come with their own proprietary programming languages that support all the standard symbologies, and they are capable of printing simple data-static or serialized bar code labels on their own.

However, labels that require additional formatted text, graphics, or multiple fields will require a separate label-design software package. Currently, more than 100 packages exist that are designed for a wide range of platforms and have a wider range of features. Once the purview of programmers, label design can now be accomplished by non-programmers via easy-to-use WYSIWYG graphical interfaces.

The most common bar code print technologies for on-site use are:

Direct Thermal — Heating elements in the printhead are selectively heated to form an image made from overlapping dots on a heat-sensitive substrate.

Thermal Transfer — Thermal transfer printing is a digital printing process in which material is applied to paper (or some other material) by melting a coating of ribbon so that it stays glued to the material on which the print is applied. Thermal transfer technology uses much the same type of printhead as direct thermal, except that an intervening ribbon with resin-based or wax-based ink is heated and transfers the image from the ribbon to the substrate. It contrasts with direct thermal printing where no ribbon is present in the process.

Barcode printers with thermal-transfer and direct thermal technology produce accurate, high-quality images with excellent edge definition.

Dot Matrix Impact — A moving printhead, with one or more vertical rows of hammers, produces images by multiple passes over a ribbon. These passes create rows of overlapping dots on the substrate to form an image. Serial dot matrix printers produce images character by character; high-volume dot matrix line printers print an entire line in one pass.

Ink Jet — This technology uses a fixed printhead with a number of tiny orifices that project tiny droplets of ink onto a substrate to form an image made up of overlapping dots. Ink jet printers are used for in-line direct marking on products or containers.

Laser (Xerographic) — The image is formed on an electrostatically charged, photo-conductive drum using a controlled laser beam. The charged areas attract toner particles that are transferred and fused onto the substrate.

Off-site Printing

Generally speaking, commercial label printers may use flexographic, letterpress, offset lithographic, rotogravure, photocomposition, hot stamping, laser etching, or digital processes to produce a consistently higher-grade label than those labels produced by on-site printers.

If the content of the bar code symbol is known ahead of use, a commercial label supplier is generally the best choice. However, there are tradeoffs. Commercially supplied labels have to be ordered, stocked, and placed in inventory. A business with frequent product line changes and/or label changes will have to weigh its options carefully.

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