Advanced Planning, APS, FCS, S&OP

Among the most popular software planning technologies is Advanced Planning and Scheduling (APS). This is a type of software solution that sets out to ensure production capacity and the materials required for manufacture are optimally sourced and allocated to satisfy demand. Other related tools include Finite Capacity Scheduling. This approach sets out to understanding how much production capacity is possible within a specified timeframe. The aim is to manage workflow at an even and efficient pace throughout the production process. Finite scheduling tools differ from infinite capacity scheduling tools in that the latter are in the main more simple and unable to account for system issues/constraints that happen in real time.

RSS

Alpega enhanced by leading planning software

Alpega enhanced by leading planning software

The integrated logistics software 4flow vista for transportation planning and optimisation enables cost reduction, visibility and automation and strengthens the portfolio of the Alpega Group from now on.

G.H.MUMM & CIE reduced inventory and costs, and increased visibility with DynaSys

G.H.MUMM & CIE reduced inventory and costs, and increased visibility with DynaSys

With an outstanding heritage dating back to 1827, with its recognisable red ribbon, a symbol of excellence, the G.H.MUMM Cordon Rouge blend, a perfect incarnation of the brand, stands apart thanks to the freshness and intensity of its oenological style, conserved and passed down from one generation to another by the Cellar Masters.

Lufthansa Cargo to elevate production planning efficiency with Quintiq

Lufthansa Cargo to elevate production planning efficiency with Quintiq

Quintiq, a Dassault Systèmes company and supply chain planning and optimisation (SCP&O) solutions provider, has been selected to improve Lufthansa Cargo's production planning at two of its most relevant hubs in Frankfurt and Munich.

A Story About a Man and a Dog.......

A Story About a Man and a Dog.......

A Supply Chain Planning and Machine Learning white paper from DynaSys

CURIUM optimises its sales forecasts with DynaSys Demand Planning in the Cloud

CURIUM optimises its sales forecasts with DynaSys Demand Planning in the Cloud

DynaSys, provider of demand & supply chain planning (DSCP) solutions, has announced that CURIUM, formerly IBA Molecular, has implemented DynaSys Cloud Demand Planning to optimize its sales forecasts.

Hoppecke invests in IT to boost customer service

Hoppecke invests in IT to boost customer service

Energy management specialist Hoppecke Industrial Batteries has embarked on a series of IT-enabled business process upgrades to improve standards of service and maximise efficiencies, following customer and employee feedback.

Maxoptra helps to maximise service and delivery performance for Axminster Tools & Machinery

Maxoptra helps to maximise service and delivery performance for Axminster Tools & Machinery

Axminster Tools & Machinery is using Maxoptra's customer service, delivery management and route planning technology to automate the optimisation and execution of deliveries for its successful mail order business.

Neovia is building the future of its supply chain with DynaSys Cloud DSCP

Neovia is building the future of its supply chain with DynaSys Cloud DSCP

DynaSys, provider of demand and supply chain planning (DSCP) solutions, has announced that Neovia, a global player in pet care and animal health, selected the DynaSys Cloud DSCP solution, including the Demand Planning, Distribution Planning and Production Planning solutions.

Focal improves forecast accuracy with DynaSys Demand Planning Ready To Plan (RTP)

Focal improves forecast accuracy with DynaSys Demand Planning Ready To Plan (RTP)

DynaSys, provider of demand and supply chain planning solutions, has announced that Focal, manufacturer of high-fidelity audio systems, selected the DynaSys Demand Planning Ready To Plan (RTP) solution. DynaSys Demand Planning will allow Focal to optimize its inventory management while ensuring optimum levels of service. DynaSys is a division of QAD Inc. (Nasdaq:QADA) (Nasdaq:QADB).

Ontex UK optimises home delivery with Descartes Route Planning Software

Ontex UK optimises home delivery with Descartes Route Planning Software

Descartes Systems Group has announced that Ontex, the supplier of disposable personal hygiene products, is enhancing its UK home delivery service and fleet utilisation with Descartes route planning software.

Advanced Planning and Scheduling (APS).

Advanced Planning and Scheduling (APS) refers to a manufacturing management process by which raw materials and production capacity are optimally allocated to meet demand. In manufacturing, the purpose of scheduling is to minimize the production time and costs by improving the efficiency of the operation. Scheduling is an important tool for manufacturing as it can have a major impact on the productivity of a process.

 

APS is especially well-suited to environments where simpler planning methods cannot adequately address complex trade-offs between competing priorities. Traditional planning and scheduling systems utilise a stepwise procedure to allocate material and production capacity. This approach is simple but cumbersome, and does not readily adapt to changes in demand, resource capacity or material availability. Materials and capacity are planned separately, and many systems do not consider limited material availability or capacity constraints. Thus, this approach often results in plans that cannot be executed.   Production scheduling tools greatly outperform older manual scheduling methods.

 

These provide the production scheduler with powerful graphical interfaces which can be used to visually optimize real-time work-loads in various stages of production, and pattern recognition allows the software to automatically create scheduling opportunities which might not be apparent without this view into the data. Companies use backward and forward scheduling to allocate plant and machinery resources, plan human resources, plan production processes and purchase materials. Forward scheduling is planning the tasks from the date resources become available to determine the shipping date or the due date.

 

Backward scheduling is planning the tasks from the due date or required-by date to determine the start date and/or any changes in capacity required. Sales and Operations Planning (S&OP) provides an updated forecast that leads to a sales plan, production plan, inventory plan, customer lead time (backlog) plan, new product development plan, strategic initiative plan and resulting financial plan. Variations in frequency of the plan depend on the type of manufacturing industry. Short product life cycles and high demand volatility require a tighter S&OP planning than steadily consumed products.

 

A properly implemented S&OP process routinely reviews customer demand and supply resources and “re-plans” quantitatively across an agreed rolling horizon. The re-planning process focuses on changes from the previously agreed sales and operations plan. While it helps the management team to understand how the company achieved its current level of performance, its primary focus is on future actions and anticipated results.

Editorial: +44 (0)1892 536363
Publisher: +44 (0)208 440 0372
Subscribe FREE to the weekly E-newsletter